mattb [is] always sleeping
analog thoughts in a digital æther
Jul
5

The right tool for the job

As most people probably have at some point in their lives, I had to reassemble one of my motorcycles’ steering stem.  This requires a particular torquing/tightening procedure for seating the bearings which must be followed to avoid improper steering tension and long term damage to the steering stem components.  Unfortunately it also requires a special tool for turning the very non-standard steering stem nuts.  The service manual helpfully identifies the tool part numbers.

Steering stem tightening procedure from the SV1000 service manual

Steering stem tightening procedure from the SV1000 service manual

Not so helpfully, the tools mentioned cost about $140 + shipping from the cheapest supplier.  Finding this preposterous, I went to the local Suzuki dealer in hopes of borrowing the tool for a day.  Oddly, they couldn’t find the exact tool to fit the nuts and suggested I might use a spanner wrench instead (um… no).  So it was time to get creative.

Not about to shell out $150 for a single-purpose tool, I picked up a $6 1.25 inch deep socket from good ‘ol Northern Tool and some heavy duty Dremel cutting wheels.  After an hour and a half of bathing in a shower of incandescent sparks, I had this:

Home made Suzuki steering stem socket

Home made Suzuki steering stem socket

Take that, obscure expensive proprietary Suzuki tool!

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