The right tool for the job
As most people probably have at some point in their lives, I had to reassemble one of my motorcycles’ steering stem. This requires a particular torquing/tightening procedure for seating the bearings which must be followed to avoid improper steering tension and long term damage to the steering stem components. Unfortunately it also requires a special tool for turning the very non-standard steering stem nuts. The service manual helpfully identifies the tool part numbers.
Not so helpfully, the tools mentioned cost about $140 + shipping from the cheapest supplier. Finding this preposterous, I went to the local Suzuki dealer in hopes of borrowing the tool for a day. Oddly, they couldn’t find the exact tool to fit the nuts and suggested I might use a spanner wrench instead (um… no). So it was time to get creative.
Not about to shell out $150 for a single-purpose tool, I picked up a $6 1.25 inch deep socket from good ‘ol Northern Tool and some heavy duty Dremel cutting wheels. After an hour and a half of bathing in a shower of incandescent sparks, I had this:
Take that, obscure expensive proprietary Suzuki tool!
Posted in Motorized things, Projects | No Comments »

